COEXLION

Engineering Consultancy

Services at Coexlion

Our team have years of experience of bringing motorbikes and scooters from concept into production. From Triumph to Hero we have experience of the full spectrum of products. We have been at the forefront of the electric revolution, with experience at EV only manufactures, Ather, Ola and Arc. Experience has taught us the value of upfront calculation and analysis and a detailed approach to design.

So whether you need support for the full process, or just a discrete part of the product development cycle, we are ready to be your partner to make your product a reality. We’ll help you make it as good as it can be. Check out the list of services below, or contact us for an open discussion of how our experienced team can support you.

make an enquiry

Engineering Consultancy

Services at Coexlion

Our team have years of experience of bringing motorbikes and scooters from concept into production. From Triumph to Hero we have experience of the full spectrum of products. We have been at the forefront of the electric revolution, with experience at EV only manufactures, Ather, Ola and Arc. Experience has taught us the value of upfront calculation and analysis and a detailed approach to design.

So whether you need support for the full process, or just a discrete part of the product development cycle, we are ready to be your partner to make your product a reality. We’ll help you make it as good as it can be. Check out the list of services below, or contact us for an open discussion of how our experienced team can support you.

make an enquiry

Concept Development

All we need to turn your ideas into a real product is a target market segment, and we can do the rest…   If you have a clear idea of what you want to offer, we can make it a reality. Give us your brief and we can generate one or multiple concepts.  Whether these are based on our inhouse powertrain solutions, an electrical conversion of an existing product, or a completely ground up new design. We can provide you the solutions that will lead to cutting edge products.

With our experience in development testing, we can coordinate the design and manufacture of proof-of-concept mule bikes, and coordinate a validation plan.  Alternatively we can provide you with a concept vehicle, which can be used as a showcase for investor briefings. Our concepts do not just exist on paper, we can make them a reality.

We have close ties to leading UK design houses.  We are happy to project manage the styling development process if you wish to outsource the full product to include styling. 

Below is a list of some of the concept services that we offer:

• QFD (Quality Function Deployment) –
Turning customer wants, into Engineering specifications

• Battery / Charger / Motor –
   Right-sizing calculation and simulation, using our knowledge of different duty cycles based on market segment

• Vehicle Layout & Packaging –

   Considering the following:

o Payload / Storage
o Vehicle Dynamics
o Ergonomics & Comfort

• Vehicle Level Specification generation

• Cost estimation

• Component Specification

Concept Development

All we need to turn your ideas into a real product is a target market segment, and we can do the rest…   If you have a clear idea of what you want to offer, we can make it a reality. Give us your brief and we can generate one or multiple concepts.  Whether these are based on our inhouse powertrain solutions, an electrical conversion of an existing product, or a completely ground up new design. We can provide you the solutions that will lead to cutting edge products.

With our experience in development testing, we can coordinate the design and manufacture of proof-of-concept mule bikes, and coordinate a validation plan.  Alternatively we can provide you with a concept vehicle, which can be used as a showcase for investor briefings. Our concepts do not just exist on paper, we can make them a reality.

We have close ties to leading UK design houses.  We are happy to project manage the styling development process if you wish to outsource the full product to include styling. 

Below is a list of some of the concept services that we offer:

• QFD (Quality Function Deployment) –
Turning customer wants, into Engineering specifications

• Battery / Charger / Motor –
   Right-sizing calculation and simulation, using our knowledge of different duty cycles based on market segment

• Vehicle Layout & Packaging –

   Considering the following:

o Payload / Storage
o Vehicle Dynamics
o Ergonomics & Comfort

• Vehicle Level Specification generation

• Cost estimation

• Component Specification

VALIDATION AND TESTING

We can provide proof of concept testing, design validation and production validation testing, at both component and vehicle levels.  We take responsibility for the validation, planning and execution of the project. We coordinate with 3rd party test houses (both in the UK and India), covering all of the logistics, rig and fixture design and defining test loads duty cycles and pass criteria.  We will be physically present to observe and document the testing, and if the unexpected happens, we will provide full failure analysis. Our engineers are trained in professional report writing and will provide a full documentation of the testing.

Having developed many motorcycles for global markets, we have extensive knowledge and experience of the homologation requirements in these markets.  We offer a homologation pre-check service where we appraise your design even at the CAD stage for regulation compliance.

As we are experience 2W riders, we can give subjective assessments of vehicle performance to back up the data acquisitions and objective reports on vehicle level functional performance.  Giving feedback and pointers on comfort, suspension performance handling and power delivery.

A summary of our test services are below:

• Design validation planning (DVP)

• Production validation planning (PVP)

• Homologation compliance review

• Fatigue and durability testing

• Powertrain function, subjective and objective evaluation

• Chassis function, subjective and objective evaluation

VALIDATION AND TESTING

We can provide proof of concept testing, design validation and production validation testing, at both component and vehicle levels.  We take responsibility for the validation, planning and execution of the project. We coordinate with 3rd party test houses (both in the UK and India), covering all of the logistics, rig and fixture design and defining test loads duty cycles and pass criteria.  We will be physically present to observe and document the testing, and if the unexpected happens, we will provide full failure analysis. Our engineers are trained in professional report writing and will provide a full documentation of the testing.

Having developed many motorcycles for global markets, we have extensive knowledge and experience of the homologation requirements in these markets.  We offer a homologation pre-check service where we appraise your design even at the CAD stage for regulation compliance.

As we are experience 2W riders, we can give subjective assessments of vehicle performance to back up the data acquisitions and objective reports on vehicle level functional performance.  Giving feedback and pointers on comfort, suspension performance handling and power delivery.

A summary of our test services are below:

• Design validation planning (DVP)

• Production validation planning (PVP)

• Homologation compliance review

• Fatigue and durability testing

• Powertrain function, subjective and objective evaluation

• Chassis function, subjective and objective evaluation

CALCULATION AND ANALYSIS

The key to successful execution of a product development program is in the detail.  With a thorough technical focus up front, the validation stage is smooth, with no disruptive events.  We back up our engineering decisions with clear calculation and decision sheets, ensuring full transparency in the process.

Designs are presented to a client in a design review presentation, backed up with 2D engineering schematics drawings. 

Our calculation and analysis capability is summarised below: 

• Bolted joint calculation and analysis

• Design Failure Mode and Effect Analysis (DFMEA)

• Zero based cost estimation

• Dimensional Variation Analysis (DVA)

Design review report –

o Design for Manufacture (DFM)

o Design for Service (DFS)

o Design for Assembly (DFA)

Computer Aided Analysis –

o Thermal Analysis

o Stiffness

o Strength

o Durability / Fatigue

o NVH analysis

CALCULATION AND ANALYSIS

The key to successful execution of a product development program is in the detail.  With a thorough technical focus up front, the validation stage is smooth, with no disruptive events.  We back up our engineering decisions with clear calculation and decision sheets, ensuring full transparency in the process.

Designs are presented to a client in a design review presentation, backed up with 2D engineering schematics drawings. 

Our calculation and analysis capability is summarised below: 

• Bolted joint calculation and analysis

• Design Failure Mode and Effect Analysis (DFMEA)

• Zero based cost estimation

• Dimensional Variation Analysis (DVA)

Design review report –

o Design for Manufacture (DFM)

o Design for Service (DFS)

o Design for Assembly (DFA)

Computer Aided Analysis –

o Thermal Analysis

o Stiffness

o Strength

o Durability / Fatigue

o NVH analysis

INDUSTRIALISATION AND VALUE ENGINEERING

We can take existing concepts through to production. This can include the supplier selection and negotiation phase, all the way up to the ISIR (initial sample inspection report) approval. Having an established team in India gives us experience of value focussed product design, and access to the Indian vendor base, unlocking the cost saving opportunities within.  Even with manufacturing and component supply from  higher cost economies, our value engineering solutions can still bring you savings, and ultimately a more profitable product.

Our Industrialisation services are summarised below:

• 2D drawing creation

• BOM management and creation (including
   SBOM)

• Quality control planning

• Vendor selection and negotiation

• Trial builds

• Yamazumi study / optimization of assembly

   process

• After sales service planning

Our Value Engineering services are summaries below:

• Mass reduction

• Parts reduction

• Material / finish selection

• Process optimization

• Parts commonisation

• Alternate purchase route

INDUSTRIALISATION AND VALUE ENGINEERING

We can take existing concepts through to production. This can include the supplier selection and negotiation phase, all the way up to the ISIR (initial sample inspection report) approval. Having an established team in India gives us experience of value focussed product design, and access to the Indian vendor base, unlocking the cost saving opportunities within.  Even with manufacturing and component supply from  higher cost economies, our value engineering solutions can still bring you savings, and ultimately a more profitable product.

Our Industrialisation services are summarised below:

• 2D drawing creation

• BOM management and creation (including
   SBOM)

• Quality control planning

• Vendor selection and negotiation

• Trial builds

• Yamazumi study / optimization of assembly

   process

• After sales service planning

Our Value Engineering services are summaries below:

• Mass reduction

• Parts reduction

• Material / finish selection

• Process optimization

• Parts commonisation

• Alternate purchase route

OFF THE SHELF SOLUTIONS

As experts in Electric 2Ws, COEXLION has a number of patents pending, as well as a patent protected modular drive system, which is under development.

This system is available “off the shelf” and can be integrated into your product to expedite the route to market.  Contact us to know more about these solutions and how they can benefit you.

The patented leisure battery will be available soon for manufacture under licence.

OFF THE SHELF SOLUTIONS

As experts in Electric 2Ws, COEXLION has a number of patents pending, as well as a patent protected modular drive system, which is under development.

This system is available “off the shelf” and can be integrated into your product to expedite the route to market.  Contact us to know more about these solutions and how they can benefit you.

The patented leisure battery will be available soon for manufacture under licence.

TRAINING & CONSULTANCY

If you have your own design team, and you would like to support them by accessing our experience. Then please contact us to discuss training your team in the particulars of EV and 2W design.  From process topics to detailed topics such as bolted joint design, or design with carbon composites.

Coexlion is proud to have the licence to deliver the bolt science training for the Asian region.  Please visit the www.boltscience.com for information regarding the course or contact us to know more. 

We are available for technical consultancy if you are facing any development issues. Drawing on our experience, we can help solve your problems.  We also provide a design review service, where we can review your product concepts and designs, and give any advice or input necessary.

TRAINING & CONSULTANCY

If you have your own design team, and you would like to support them by accessing our experience. Then please contact us to discuss training your team in the particulars of EV and 2W design.  From process topics to detailed topics such as bolted joint design, or design with carbon composites.

Coexlion is proud to have the licence to deliver the bolt science training for the Asian region.  Please visit the www.boltscience.com for information regarding the course or contact us to know more. 

We are available for technical consultancy if you are facing any development issues. Drawing on our experience, we can help solve your problems.  We also provide a design review service, where we can review your product concepts and designs, and give any advice or input necessary.